INTROUDUCTION

A fire brick, firebrick, or refractory brick is a block of refractory ceramic material used in lining furnaces, kilns, fireboxes, and fireplaces. A refractory brick is built primarily to withstand high temperature, but will also usually have a low thermal conductivity for greater energy efficiency. Usually dense firebricks are used in applications with extreme mechanical, chemical, or thermal stresses, such as the inside of a wood-fired kiln or a furnace, which is subject to abrasion from wood, fluxing from ash or slag, and high temperatures. In other, less harsh situations, such as in an electric or natural gas fired kiln, more porous bricks, commonly known as "kiln bricks" are a better choice. They are weaker, but they are much lighter, easier to form, and insulate far better than dense bricks. In any case, firebricks should not spall, and their strength should hold up well during rapid temperature changes.

MANUFACTURE

In the making of firebrick, fireclay is fired in the kiln until it is partly vitrified, and for special purposes may also be glazed. There are two standard sizes of fire-brick; one is 9×4½×3 inches (229×114×76 mm) and the other is 9×4½×2½ inches (229×114×64 mm). Also available are firebrick “splits” which are half the thickness and are often used to line wood stoves and fireplace inserts. The dimensions of a split are usually 9×4½×1¼ inches (229×114×32 mm). Fire brick was first invented in 1822 by William Weston Young in the Neath Valley of Wales.

COMPOSITION

Fire bricks have an aluminium oxide content that can be as high as 50–80% (with correspondingly less silica).

120 DEGREE SQUARE BEND

135 DEGREE SQUARE BEND

BOX TYPE BEND

BOX TYPE TEE

CENTRE BRICK

CUSTOM BRICK 1

CUSTOM BRICK 2

DISTRIBUTOR 1 WAY

DISTRIBUTOR 2 WAY

DISTRIBUTOR 4 WAY

DOWN SPRUE 1

DOWN SPRUE 2

HEX POURING CUP

HOLLOW BRICK

SQUARE BEND

SQUARE SLEEVE

SQUARE TEE

STAINER

Y BRICK